How to repair intake manifold on 97 crown victoria answered by a verified ford mechanic we use cookies to give you the best possible experience on our website. In fact, there was even a class action lawsuit against ford because of. This may be caused by a crack in the intake manifold coolant crossover. Ford released an updated manifold that was reinforced to prevent a recurrence. A cracked intake manifold on your vehicle is a serious problem that can lead to expensive repairs. Ford thunderbird performanceparts right parts, right price, right away 4. Since replacing the intake manifold engine idles fine but wont revup witho read more. Intake manifolds for ford thunderbird for sale ebay. Disconnect the negative cable from the battery using a wrench to loosen the terminal nut. They refused any responsibility even with a formal written complaint to their home office. These plastic manifolds rarely crack usually the vacuum nipples break due to abuse and jb weld will last for a little while but not a permanent fix. These engines use plastic intake manifolds and from 1996 through 2001 there was a problem that can leave drivers stranded. Some 93 models had problems with ac condensation dripping on floorboard. If you have a leaking intake manifold gasket, and the engine has overheated, the entire engine should be inspected for damage, such as a blown head gasket.
Po420and po430 are the catalytic converter codes, it means the cats. The problem is a sudden cracking of the intake manifold. Efi intake manifold, upper plenum only, track heat, 75mm, black powdercoat, aluminum, ford 4. Intake manifold may crank near thermostat resulting in. Some genius designed the intake manifold out of plastic, including the coolant crossover. Engine cooling system problems of the 1997 ford thunderbird. You need to drill and tap a hole 38 npt in the aluminum crossover, this is the easiest solution to the two sensor problem.
This topgrade product is expertly made in compliance with stringent industry standards to offer a fusion of a wellbalanced design and high level of. Jun 12, 2017 the intake manifold gasket is made of rubber or plastic and attaches the intake manifold to the engine. The original intake manifold, due to the design, has an abnormal tendency to crack. How to seal a cracked intake manifold on a grand marquis it. Pi intake manifold replacement complete ford thunderbird. I am kind of stumped but recently read online that there is a class action suit against for and some of its cars containing the 4. Inspect the suspect intake manifold for a coolant leak at the first runner crossover area figure 1. I had to pay ford to replace the upper intake and the plugs that were fouled out. They should have replaced yours with the updated part. The dealer replaced the manifold with one that had been updated one with the front collant passage made of metal and the rest made of plastic.
I replaced intake manifold due to crack, engine running fine just leaking antifreeze. My 97 thunderbird lx is trowing the following fixya. The manifolds have an integrated coolant passage on the front of them which, on the older version, was all plastic and would melt or crack. Ford performance intake manifold performance improvement. Could intake manifoldbad gasket be the sole source. Due to strain from heat and the resulting contraction and expansion the gasket can get cracked.
I replaced quite a few when i was fixing cars for 29 years. Ford added this second engine plant in 1997 to produce 4. My 97 gt had the manifold replaced on 123199 and i guess it got another plastic one because it just started leaking coolant through a hairline crack. Edelbrock intake manifolds for ford thunderbird for sale. If your vehicles intake manifold is cracked, the pressure can force air through the crack and cause the motor to make a loud whistling or hissing noise. I make a habit of going back over the bolts to check the torque after the manifold has compressed the gaskets. Youll know if theres a crack in the intake manifold. Likewise, when the intake manifold has a crack in it, efficiency drops as well, which of course means bad fuel economy. You need to drill and tap a hole 38 npt in the aluminum crossover, this. Only longtube headers and a higherflow intake manifold remain on the performance mods wishlist. How to replace intake manifold on 1997 ford thunderbird. By continuing to use this site you consent to the use of cookies on your device as described.
Blocked fuel vapor hose between evap canister purge valve and engine intake manifold. Ford thunderbird questions crack on the manifold cargurus. As the engine runs, especially at high speeds, it will put more pressure on the intake manifold. Dormans intake manifold gasket sets include all the gaskets and other hardware necessary for a complete, exact repair. Thk 9424 intake manifold to engine for 195519561957 ford. A vehicles intake manifold is the section of the motor that distributes the fuelair mixture to the cylinders. Choose top quality brands apauro parts, api, atp, autotecnica, diy solutions, dorman, replacement, skp.
If you suspect your vehicle has a cracked intake, you should. Ford thunderbird intake manifold manifolds replacement. In engines where coolant flows through the intake manifold, a leaking intake manifold gasket can be either the cause of or result of engine overheating. Jan 17, 2010 i replaced my intake manifold on my 4. How do i know if there is a crack in the intake manifold. Ford lincoln mercury intake manifold diy solutions 1a auto. Hi, i have a 1996 tbird v8 with 243000 miles on it, i. The 2000 ford crown victoria has 3 problems reported for intake manifold cracked. Tools, socket set, wrench set, marker, masking tape, screwdriver, gasket, manifold. An intake manifold is directly linked to the amount horse power the vehicle will to put out. Turn off the engine of your 1997 thunderbird and raise the hood.
A ford thunderbird intake manifold makes possible the even flow of air that is necessary for optimum engine performance. No recall was issued for this problem but ford did extend the warranty to. My 1997 ford thunderbird is not part of the recall even thought it has the same engine and defective manifold. Rockauto ships auto parts and body parts from over 300 manufacturers to customers doors worldwide, all at warehouse prices. Ford had a program to replace intake manifods on 96 and 97 4.
Anyone own a 9397 ford thunderbird or mercury cougar. Could intake manifold bad gasket be the sole source. Remove the air filter and remove the retaining nuts using a wrench. The intake manifold gasket is made of rubber or plastic and attaches the intake manifold to the engine. Buy a 1996 ford thunderbird intake manifold at discount prices. Sep 10, 2010 hi, i just got an oil change and the mechanic pointed out a small crack very thin in my intake manifold. My fathers 97 thunderbird had the intake manifold crack, and his usual mechanic referred him to a ford dealer, who fixed the car at no cost, other than the pain of having a broken down car. How to seal a cracked intake manifold on a grand marquis. Much like gms vortech engine and its documented intake manifold issues, ford v8s. Dtc 1443, 0420, 0430 ford thunderbird 97 what are they. A cracked intake manifold will allow the gases in the intake to escape, sometimes quite noisily. Jan 27, 2016 and take manifold leak problem with the new dorman part number 615178, manifold is defective, had to make a repair to the molding, video shows. Is it possible to remove and replace only the rubber hose section at the front of the tube with the manifold in place and the alternator removed for access.
Ford thunderbird intake manifold gasket replacement cost. I am almost certain the gaskets are bad that is a common problem on the 4. Best brand aftermarket intake manifold tccoa forums. Entering intake manifold in their search engine wont pull it up either. Performer satin aluminum for ford 351c, 351m400 fits. Hi, i just got an oil change and the mechanic pointed out a small crack very thin in my intake manifold. I wasnt aware of the crack, it runs good, and i still get over 30 milesgallon highway but. I bought this car brand new ten years ago and have been faithful with all my oil changes and routine maintenance. Coolant and air can leak through these cracks, heating up and suffocating your engine.
But if you decide to take on the task, here is the stepbystep guide. This intake has an aluminum cross over that helps prevent the common cracking of the plastic composite. The downside is they will start to crack and fail after 20 years. Intake manifold may crank near thermostat resulting in coolant leak.
Defective ford intake manifolds get your money now. Edelbrock intake manifolds for ford thunderbird for sale ebay. Ford thunderbird engine and engine cooling 1997 ford. The composite plastic intake manifold may crack near the thermostat housing and cause a coolant leak. How to install the intake manifold in your ford bigblock. No recall was issued for this problem but ford did extend the warranty to seven years on some models from the date of.
Mods done to the car have revolved around enhancing the experience of driving the car regularly during the warmernicer weather of the year, with a secondary focus on. I got a 1996 ford thunderbird 6 cly and the problem is a p1443 i need to know what i do to fix this. With the intake manifold in place, thread in all the bolts by hand, snug them, and then torque to 30 ftlbs following the tightening sequence shown in the appendix. Kit comes with instructions, intake manifold, redesigned alternator brackets, new thermostat, oring seal, and integrated intake gaskets. Ford performance intake manifold performance improvement gt. I did not replace the hose and bypass tube that runs under it. Jan 18, 2001 the 96 was a decent car, but the manifold blew for me, the egr was a problem, and the tranny sucked, slipped all the time into second. Ford thunderbird performanceparts right parts, right price, right away 5 out of 5 stars. These intakes were prone to cracking due to the stresses incurred during acceleration. Nov 04, 2011 these plastic manifolds rarely crack usually the vacuum nipples break due to abuse and jb weld will last for a little while but not a permanent fix. I guess i am screwed because i just found out about the suit two weeks late.
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